FAQFAQ   SearchSearch   MemberlistMemberlist   UsergroupsUsergroups   RegisterRegister 
 ProfileProfile   Log in to check your private messagesLog in to check your private messages   Log inLog in 


Problem with Miller 200, welding anything underneath

 
Post new topic   Reply to topic    The Smoke Ring Forum Index -> Welding
View previous topic :: View next topic  
Author Message
Astro20



Joined: 21 Mar 2009
Posts: 2

PostPosted: Fri Feb 24 12 4:01 am    Post subject: Problem with Miller 200, welding anything underneath Reply with quote

Has anyone ran into a problem with welding anything underneath, I have a Millermatic 200 and every time I weld under something ie.... smoke box, underneath truck frame, it just puddles up real bad, spits and spudders. Weld things vertical, or horizontal on top and it does great, I have played with the wire feed speed, voltage, made sure I have clean surfaces, gas settings and so on. I can't seem to get a handle on it, do you guys have any ideas? Thanks for any information.
Back to top
View user's profile Send private message
mrcustomsteel
BBQ Super Pro


Joined: 01 Mar 2005
Posts: 1994
Location: Bilings, still a Texan, MT

PostPosted: Fri Feb 24 12 5:21 am    Post subject: Reply with quote

Is your overhead technique working on other machines? It is a tough position and hard to keep your pool from dropping out. I find it better to push than backfill overhead. Some real welder around will probably chime in.
_________________
D. Tillery
Texan transplanted in Billings, MT
www.mrcustomsteel.com
Back to top
View user's profile Send private message Visit poster's website
tacklebox
BBQ Super Pro


Joined: 07 Jul 2009
Posts: 1870
Location: Big Bend, WI

PostPosted: Fri Feb 24 12 8:03 am    Post subject: Reply with quote

A few things you should do.

1)Make sure your welder is set hot enough.
2)Keep your contact tip flush with the nozzle
3)Keep your wire stickout short-3/8" or so
4)Run with almost no torch angle-not leading or trailing
5)Push rather than pull and keep on the front of the puddle
_________________
~Joe
This post is not intended to offend, unless I intend it to
Life is like a penis, some times it gets hard for no reason
Twisted Evil Pompous Ass Bigoted LIAR #69 Twisted Evil
Back to top
View user's profile Send private message
tanglediver
Newbie


Joined: 08 Aug 2011
Posts: 75
Location: southern California

PostPosted: Fri Feb 24 12 8:51 am    Post subject: Reply with quote

Keep the bead width on the narrow side, say about 1/4". Over-head is just like flat, but metal pulls away from, instead of into
the joint.
http://www.youtube.com/watch?v=uWv26K8r-U4&list=UUqq70AnPkj4-UApS_m_6mPw&index=23&feature=plpp_video
_________________
Yes, I went to welding school. No, I don't much cook, that's why I am here....
Back to top
View user's profile Send private message
Astro20



Joined: 21 Mar 2009
Posts: 2

PostPosted: Fri Feb 24 12 5:00 pm    Post subject: Reply with quote

Thanks for all the information guys, and the helpful link, Tanglediver , I'm just a novice welder, and definately will try these techniques, thanks again
Back to top
View user's profile Send private message
Display posts from previous:   
Post new topic   Reply to topic    The Smoke Ring Forum Index -> Welding All times are GMT
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum


Powered by phpBB © 2001, 2002 phpBB Group